Types of springs and their industrial applications

Springs are critical mechanical components used in a wide range of industrial and engineering applications. Their primary function is to store and release mechanical energy, generate a restoring force or torque, and absorb or control mechanical loads, thereby contributing to the proper operation of machinery, mechanisms, and motion systems.
The selection of the most suitable spring depends on several factors, including the type and magnitude of the applied load, available installation space, required deflection or angular displacement, operating conditions, fatigue life, and the number of load cycles expected throughout the component’s service life.

The main types of springs include compression springs, extension springs, torsion springs, and strip springs, each designed to perform specific mechanical functions and suited to different industrial applications.

tipologie di molle

 Compression springs: when the load acts in compression

mollea compressione

Compression springs are elastic mechanical components designed to withstand loads applied along their axis and resist compressive forces. When a force tends to shorten the spring, it deforms and stores mechanical energy. When the applied load is reduced or removed, the spring tends to return to its original free length. Compression springs are among the most widely used spring types in industrial applications and can be manufactured in a variety of geometries, including cylindrical, conical, hourglass (barrel-shaped), and variable-pitch designs. Their versatility makes them suitable for a wide range of applications.

In the automotive industry, for example, compression springs can be integrated into mechanical components and systems subjected to repeated loading. In industrial machinery, they are used in machines, return mechanisms, positioning devices, and systems designed to absorb or control mechanical forces. Compression springs are also widely used in household appliances, for example in door closing and locking mechanisms, adjustment and positioning systems, and components requiring an elastic return action. They can be found in washing machines, dishwashers, ovens, and other appliances, where they help maintain components in the correct position and absorb mechanical loads and vibrations during operation.

Extension springs: tensile loads and return force

Extension springs operate in the opposite manner to compression springs: they are subjected to tensile loads that tend to elongate the spring and respond by generating a restoring force that opposes the applied load. They are typically fitted with hooks or loops, which allow the spring to be connected to the other components of a mechanism. The geometry, dimensions, and configuration of the hooks can be customized to meet the specific requirements of the application and ensure proper installation and load transmission.
Extension springs are used across a wide range of industrial sectors, including mechanical engineering, automotive, and household appliance manufacturing. In mechanical applications, they can be used in lever return mechanisms, closing systems, and adjustment devices. In the automotive sector, they are found in various control mechanisms, latching systems, and components requiring a restoring action. In household appliances, they are used in opening and closing mechanisms, return systems, and mechanisms for moving or positioning components.

molle a trazione

Torsion springs: control of rotational motion

molle a torsione

Torsion springs are designed to operate when the applied load generates rotational displacement. During torsion, the spring stores mechanical energy and releases it as the applied torque is reduced or removed. This characteristic makes torsion springs particularly suitable for mechanisms requiring controlled rotational motion or the return of a component to its initial position.
In mechanical applications, torsion springs can be used in opening and closing mechanisms, levers, and actuation systems, where they provide a controlled torque over a defined angular range.
In the automotive sector, they are used in latching devices, control mechanisms, and components involving rotational movement. They are also widely used in household appliances and equipment, where they can assist the operation of doors, lids, levers, and other moving components by providing a restoring torque.

Strip springs: precision and compact design

Strip springs are characterized by the use of flat strip material rather than round wire. This design allows components to be manufactured with specific geometries and dimensions, making them particularly suitable for applications where installation space is limited or where the design requires a non-standard spring configuration.
Strip springs are used in mechanical engineering, automotive applications, and household appliances, as well as in a wide range of other industrial applications. Typical uses include cable and strip retraction mechanisms, adjustment and positioning systems, counters and measuring instruments, and devices requiring the controlled return of a component to its original position.

In the automotive sector, strip springs can be used in seat adjustment systems, lever return mechanisms, and control mechanisms, where their compact design and controlled restoring action can be advantageous.

molle a nastro

How to choose the right spring?

Compression, extension, torsion, and strip springs are designed to meet different technical requirements. There is no single spring type that is universally suitable: the selection must take into account load, required motion, dimensions, materials, operating frequency, and environmental conditions.
Choosing the right spring depends not only on its type, but also on the specific requirements of the application and its operating conditions. Dimensions, materials, applied loads, operating cycles, available space, and service conditions are among the key factors to consider when identifying the most suitable solution and ensuring consistent performance throughout the component’s service life.
For over 40 years, Mollificio GR has provided its expertise to companies operating across a wide range of industrial sectors, developing custom-designed springs and elastic components. From defining the technical specifications through to manufacturing, each project is carefully managed to deliver reliable components designed to meet the intended application requirements.
Do you need a spring specifically designed for your application? Contact Mollificio GR to discuss the most suitable solution for your requirements.